Equipment inspection, calibration and process optimisation, particularly in complex machinery and plants, can yield very large paybacks for industrial operators. For the best results, you need competent, collaborative and experienced experts, who have a high attention to detail with your particular plant and process.

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Daytech's team of engineers and technicians have a wealth of hands on engineering and application experience. With decades of combined years in the industry, we have developed multidisciplinary capability in electrical, instrumentation, mechanical and process engineering accross multiple complex industries. ​​Daytech can provide experienced EI&C Technicians for certified and traceable on site process instrument calibrations and Process Optimisation Engineering experts for the following deliverables:

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Covering the basics - Our on-site calibration services cover a full range of equipment including:

• Temperature and Humidity Calibration

• Pressure and Level Calibration

• Flowmeter Calibration

• Analytical Instrument Calibration

• Weighing Balances and scales calibration

• Gas Detection Calibration

• Metrology and Other Equipment Calibration

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Advanced Sensing & Measurement - Lab, Process and Environmental Instrumentation Calibrations:​

• Routine NATA / NIST traceable onsite calibrations - performed annual or 6 monthly calibration service, booked and managed on DAYTECH's scheduling platform. 

• Working around plant shutdowns and after hours, outside of production as required.

• Performing calibrations of a wide range of process instruments and gas detectors for Hazardous Areas, with fully accredited and competent EEHA qualified technicians.

• Distance, Velocity and Speed Calibrations. Encoder, Stepper and Servo Motor System Calibrations.

• Level measurement Sensors & Transmitter Calibration, including ultrasonic, radar, guided radar, hydrostatic, laser, differential pressure and a wide range of level technologies.

• Pressure Transmitter and Controller Calibrations.

• Flow Meter Calibration (Flowmeter verification, flow meter surveys using clamp-on meters).

• Density Calibrations, Mass Flow Meter Calibration.

• RTD, Thermocouple, Temperature Transmitter and Controller Calibrations.

• Control Valve Calibration, Positioner Calibration, I/P Calibrations.

• Linear Actuators and Various Actuation and Positioning System Calibrations

• Analytical Instrument Calibration, such as pH Transmitters, EC Transmitters, turbidity, chlorine and Water Quality Transmitters.

• Gas detector system calibration, for portable or fixed gas detectors.

• Load Cell and Wheatstone Bridge Weigh Station Calibrations.

• High Speed Check, Weigh, Cube System Calibrations.

• Weightometer (Belt Weigher) Calibrations.

• Electrical Power and Control Measurement Instruments, including voltmeters, ammeters, power analysers, power factor analysers, CTs and transmitters, protection systems Calibration.

• Laboritory Equipment Calibration.

• Air Quality, Pollution Monitoring and Weather Station Calibration.

• PLC, DCS, RTU, Remote IO, PID Controller, Control Loops and Process Controller calibration and tuning.

• GPS Positioning Systems Calibration and Tuning.

• LiDAR with 2D and 3D scanning systems for various applications including mobile robotics.

• Safety Scanners, laser scanners, barcode scanners, laser distance instruments.

• NATA Traceable calibration certificates issued for each item.

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Instrumentation and Control Optimisation and Improvements

• Instrumentation and Control System audits, calibration, and compliance checks.

• Process Control Optimisation – improving plant throughput, efficiency and user friendliness for operators.

• Electrical, instrumentation, and control (EI&C) system optimisation.

• Process Automation and Control Systems Integration: Implementing PLC, SCADA, and DCS for efficient and automated process control.

• Industrial IoT and Edge Computing Integration: For real-time monitoring, data analytics, and process insights.

• Industrial Communication Networks, Wireless Telemetry and Mesh Network systems in Hazardous or Non-hazardous Areas, for local plant operations and remote asset monitoring and control.

• Electrical, Instrumentation and control systems specialists, including product selection, installation, tuning and commissioning.

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Process Optimisation and Control Services:

• Advanced process control design and optimisation for increased efficiency and reduced waste.

• Real-time data analytics and performance improvement for process systems.

• Plant reliability and downtime reduction improvements, implementation of predictive maintenance strategies using IIoT and Edge Computing.

• Process efficiency analysis and assessments, debottlenecking and plant upgrade advisory services.

• Plant commissioning and startup optimisation support.

• Plant shutdown planning, plant re-commissioning, supervision and project management.

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Process Safety and Risk Management:

• HAZOP (Hazard and Operability) studies, CHAZOP (Control Hazard and Operability) studies.

• Plant and Equipment Risk assessments, and comprehensive safety audits.

• Compliance with AS/NZS standards for process safety, dangerous goods and hazardous materials handling.

• EEHA (Electrical Equipment for Hazardous Areas), Intrinsic and Explosion Safety Design & Compliance: Ensuring compliance with AS/NZS 60079 series for hazardous area applications.

• Dangerous Goods assessments and engineering design.

• Design and implementation of Safety Instrumented Systems (SIL-rated).

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Industrial Energy Efficiency and Sustainability:

• Process energy audits and optimisation for reduced electrical energy consumption.

• Process energy audits and optimisation for reduced thermal energy and natural gas consumption.

• Combustion system audits and optimisation for improved boiler and burner efficiency.

• Heat recovery, thermal system optimisation, and thermal energy efficiency solutions.

• Heat Transfer and Thermal System Analysis: Including heat exchangers, boilers, and evaporators for improved thermal efficiency and precise control.

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Chemical and Process Optimisation Services

• Design and optimisation of chemical processes and separation systems.

• Fluids and Solids Separation Systems: For filtration, decanting, and centrifuge processes in heavy industries.

• Bulk Material Handling and Conveying Systems: Design and optimization for efficient solids handling.

• Mass balance, energy balance and process modelling to identify upgrade opportunities and quantify ROI for existing plants.

• Feasibility studies for process improvements and scale-ups.

• Equipment sizing, selection, and process simulation modelling.

• Chemical dosing system assessments, upgrades and optimisation.

• Plant Emission Control Equipment optimisation services for a wide range of industrial pollution control, odour control and dust control systems.​​​​

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For more information and to get in touch with out team, please fill out the contact us form below.